Beer Brewing - Malting & Mashing - What Are the Fundamental Procedures to Producing a Good Brew?

Brewing beer has its basic fundamentals, althoughcompanies, with the sole intention of lowering
they are not entirely a set of rules which must beproduction costs in relation to more expensive barley
adhered to precisely. Manipulating each part of themalt.
brewing process can result in various outcomes, andWhen the mashing process is underway, certain
in changing these, a brewer can determine theaspects to applied temperature levels during the
characteristics desired in the brew. Volume ratios andsimmering can achieve different qualities in the beer.
an assortment of ingredients can have a dramaticThese specific levels known as 'mash rests', can
effect on the end product, as does the methodsactivate targeted sugars and components in the
applied at the various stages of the brewing process.mixture during the mash. To activate various
Before the actual liquid known as wort becomeselements which break down proteins which result in a
available for brewing beer though, water must gohazy beer, then a mash rest of between
through a procedure of tainting in order to become49-55°C can be applied, but too aggressive a
an element worthy of brewing.rest can produce a beer which cannot hold a head
At the root of the procedure we must begin withprimarily composed of proteins. At 60°C, agents
the basic ingredient, which is predominantly the cerealwhich break down glucans can be activated in the
grain barley. This is the most commonly used sourcemash, allowing for sugars to be released more easily
of starch, although not compulsory, and the grainslater in the process.
are first allowed to begin a partial germination soakedAn important mash rest temperature of between
in water. By doing this, natural enzymes are activated65-71°C converts the grain starches into
which are necessary to break down the starches innecessary sugars to be later manipulated by the
the barley grain, and after some time are then driedyeast during fermentation. If a high end temperature
in a kiln to stop the process, resulting in a maltedis applied, then less fermentable sugars will be
grain.produced resulting in a beer of lower alcohol content
With the use of coke, the malt can then be roastedbut having a full bodied appearance and flavor. To
for a period of time determining the color of theobtain a beer of weaker body but higher alcohol
grain. If a pale grain is required then only a lightcontent though, then a low end temperature should
roasting need be applied. This would result in a grainbe maintained in order to produce more fermentable
of an amber shade commonly associated with thesugars. The final stage of the mashing process ends
color of pale lagers. If it were a darker beer thewith a temperature rest of 75°C to deactivate
brewer wished to achieve like stout for example,the enzymes in the mash. A very similar process to
then a longer roasting period would undoubtedly bepasteurization, this procedure is known as a 'mashout'.
necessary. With the addition of colorants or caramelOnce a workable mash is finally achieved to the
darker shades of beer can also be obtained withoutbrewer's desire, the liquid is then strained out of the
prolonged roasting, however a genuine roast can also'mash tun' vessel through the bottom using the
add natural flavor to the beer.remaining grain sediment as a natural filter medium,
The grains are then crushed and milled into a formand possibly additional finer filter frames. This draining
known as grist, and the next process of mashing isprocess known as 'lautering' is commonly shadowed
followed by adding the grist to hot water for aby a process of 'sparging', where the sprinkling of hot
simmering period of up to two hours. As a methodwater above the grains flushes out additional sugars.
of adding flavor, lightening the body, creating betterNormally each process may be done in two to three
head, or purely cutting manufacture costs,runnings and collected as different strains, as every
supplementary unmalted grains can be added to thesubsequent time it is done will obviously produce a
mash. These can be either grains such as corn, rice,more diluted liquid resulting in a beer of weaker
or wheat, as well as being fruits or vegetables, andproperties. It is then that the strained liquid is finally
are added at ratios from 90/10 to 50/50 in relation togiven the term 'wort', and is transferred to the next
the barley. Known as adjuncts, the most commonimportant stage of boiling.
ones used are rice and corn grains by large brewing